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The 'Group Fourwents' Singeing Machines has been the global synonym of top rate technology for best results in the finishing treatment of woven and knitted fabrics.The Universal ‘Fourwents’ Singeing principle offers an individual adaptation to all the demanding finishing effects along with versatile applications for the range

‘Group Fourwents’ designed the Dual-Jet Burner as well as regular Strip Type Burners are the heart of the Singeing Machines.

‘Group Fourwents’ has designed high performance Dual-Jet Burners for all machines in house. And that are successfully used world-wide, this allows Fourwents to set high standards for the quality of the singeing flame generated in the burner, which is the key function of the entire installation.

THE ESSENTIAL FEATURES OF THE FOURWENTS DUAL-JET BURNER INCLUDES :

  • EQUAL DISTRIBUTION OF THE MIXER IN A SERIES OF EXPANSION AND COMPRESSION CHAMBERS.
  • ACHIEVED UNINTERRUPTED FLAME BAND BY EXIT OF THE GAS-AIR MIXTURE FROM TWO PARALLEL SLOT NOZZLES.
  • GENERATION OF HOMOGENEOUS FLAME BY IDEAL COMBUSTION OF GAS-AIR MIXER WITHIN THE COMBUSTION CHAMBERS FORMED OF MOULDED CERAMIC BRICKS.
  • GENERATION OF HIGHLY CONCENTRATED, HIGH-ENERGY FLAME : THE PRIME REQUIREMENT FOR SINGEING TEXTILE MATERIALS OF NATURAL, REGENERATED AND SYNTHETIC FIBERS.
  • THESE PROPERTIES CLEARLY DISTINGUISH THE DUAL-JET BURNER FROM CONVENTIONAL BURNERS, IN TERMS OF RELIABILITY, PRECISION, PERFORMANCE, CAPACITY AND ENERGY CONSUMPTION.
  • FOURWENTS CAN ALSO SUPPLY ALL THE STANDARD SPARES SUITABLE FOR ALL BRANDED SINGEING MACHINE AT SHORT NOTICE.

WORLD CLASS COMPLETE BURNER ASSEMBLIES & SPARE - PARTS & ALL OTHER ELECTRICAL, PNEUMATIC, HYDRAULIC ASSEMBLIES MOST SUITABLE FOR....

& MANY MORE GAS SINGEING MACHINES

ALSO AVAILABLE...

  • COMPLETE DUAL-JET BURNER ASSEMBLIES
  • CERAMIC BRICKS & ALL OTHER SPARES
  • COMPLETE SINGEING UNITS & SPARES
  • BRUSH BOX & ROLLERS
  • COOLING ROLLERS & COOLING UNITS
  • ROTARY UNIONS/ROTARY JOINTS /
  • ROTOR SEALS & COOLING DOLL-HEADS.

WORLD CLASS DUAL-JET BURNER GAS SINGEING MACHINE

  • FOR WOVEN FABRICS
  • FOR WORSTED WOOL & BLENDS

  • FOR DENIM FABRICS
  • FOR OPEN-WIDTH KNIT FABRICS
  • FOR TECHNICAL TEXTILES ( CARPET )

SPECIAL FEATURES OF
SINGE-NX DUAL-JET BURNERS

  • CHAMBER STRUCTURE: NICE APPEARANCE, GOOD SEAL, SMOKING DUST NO LEAKAGE.
  • COMPACT DESIGN: 2 PCS. BURNERS IN ONE SINGEING UNIT, EACH BURNER INDEPENDENT CONTROL AND OPERATION, IDEAL STRUCTURE, LESS SPACE OCCUPIED.
  • CONSTANT RATIO: SCIENTIFICALLY GAS MIXING SYSTEM, MAKE SURE CONSTANT MIXING RATIO BETWEEN GAS AND AIR, HIGHEST FLAME TEMPERATURE, PRESSURE PERFECT SINGEING PERFORMANCE.
  • COMPLETE FUNCTION: TANGENTIAL SINGED ON GUIDE ROLL, SINGED ONTO FREE GUIDED FABRIC IN VERTICAL , SINGED ONTO FREE FABRIC IN ANGLE LESS 90°, SINGED ONTO COOLED GUIDE ROLL SUITABLE FOR VARIOUS FABRICS.
  • HIGH EFFICIENCY AIR BLOWER, SUITABLE FOR CONSISTENT & STRONG FLAME.
  • PRECIOUS ACTION ACHIEVED WITH DIFFERENT BURNER POSITION WITH CARRY OUT BURNER TURNS AND COOLING ROLL UP AND DOWN POSITION.
  • SAFE AND CREDIBILITY ON LINE MONITOR FOR SMOKE EXHAUST FAN, FLAME, BURNER, COOLING WATER ETC.
  • NEW DESIGN ELECTRICAL CONTROL: TOUCH SCREEN AND BUTTON OPERATION, AUTO CONTROL, AUTO MONITOR, AUTO ALARM AND MAINTENANCE HINT.

THE MAIN FEATURE

  • FOUR DIFFERENT POSITIONS AVAILABLE FOR SINGEING AS PER USERS PREFERENCE WITH COOLING ROLLERS FACILITY FOR LONG LIFE OF ROLLS AND FABRIC FLATNESS.
  • THE CERAMIC DUAL JET BURNERS TO OFFER BEST TEMPERATURE RANGE WITH OXIDIZED FLAME FOR EFFECTIVE SINGEING.
  • WE THOUGHT OUT DESIGN FOR MECHANICAL ACTION OF BEATER AND BRUSHING UNIT.
  • DESIGNED FOR CONTACT LESS BATCHING.
  • ADDITIONAL NIP SPRAYER FOR BETTER PENETRATION OF DE-SIZE LIQUOR IN HYDROPHOBIC FABRIC.

SINGEING TECHNOLOGY IN BRIEF

  • VARIOUS TYPES OF SIZE PLASTICIZERS ARE ALWAYS APPLIED SUCH AS TALLOW ( VEG. & NON VEG.) OR PARAFFIN WAX OR PVA ALONG WITH SIZING LIQUOR. STRONG SIZE (SYNTHETIC OR NATURAL) TRANSPARENT FILM HAS LOT OF POTENTIAL OF POCKETING TRAPPED AIR INSIDE SIZE YARN AT THE TIME OF SIZING. ‘FOURWENTS’ MACHINERY RESEARCH TEAM HAS BEEN DESIGNED THE BEATER AND BRUSHING ACTION SO THE IT MECHANICALLY CREATES FISSURE AND ALONG WITH AIR IS GIVEN VENTING.
  • THE EASE OF PENETRATION OF DE-SIZE LIQUOR IS THE FIRST GATE WAY TO REMOVE SIZE BY AMYLASE. IN THE EVENT OF ABSENCE OF FISSURES INTERNAL AIR AFTER HEATING IS TRYING TO BURST OUT AND DOES NOT ALLOW PENETRATING CHEMICAL AND HENCE POOR DESIZING EFFECT RESULTS. BEST OF THE PENETRATION AGENTS HAVE THEIR OWN LIMITS.
  • ‘FOURWENTS’ OFFER 'THE EFFECTIVE AND CLEAN SINGEING" MEANS ALL PROTRUDING HAIRS ARE TO BE BURNT UP TO THEIR ROOTS TO YARN. THIS IS UNIQUE FEATURE IN EARNING EXTRA QUALITY BENCHMARKS BY NOT ALLOWING ANY FURTHER SWELLING OF LOOSE PROJECTED FIBERS.
  • THE LOOSE PROJECTED FIBERS DO SWELL DURING THE MERCERIZATION AND THE SWELLING PROHIBITS PENETRATION OF CAUSTIC LIQUOR IN THE FABRIC AS LOOSE FIBERS DUE TO POOR SINGEING SWELLS AND MASK THE ENTRY OF CAUSTIC INSIDE THE FABRIC.
  • IN THE CASE OF ‘FOURWENTS’ SINGEING THIS IS ADDITIONAL FEATURE BEING OFFERED THROUGH THE EFFECTIVE AND CLEAN SINGEING.
  • ONCE THE SINGER HAS DONE ITS JOB THEN NEXT IS EASY REMOVAL OF SIZE. THE DESIGN OF THE MACHINE ENABLES THROUGH PADDING NIP'S OPTIMUM PICK UP OF THE DESIZE LIQUOR INCREASED TIME UNDER LIQUOR FOR EASE OF PENETRATION AND CONTACT LESS BATCHING SO TO PRESERVE MAXIMUM AND UNIFORM MOISTURE FOR MICROORGANISM TO BE DEVELOPED IN AQUA REGIA DURING INCUBATION.
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  • WE CAN HAVE UP TO 2 BURNER POSITIONS ACCOMMODATE ALMOST ALL FABRIC VARIETY SINGE REQUIREMENTS.
  • THE FLAME IS CONTROLLED AND CAN BE VARIED FROM FROM SOFTER TO INTENSE FLAME INTENSITIES (20 M BAR)
  • THE UNIQUE AND RUGGED BURNER DESIGNED AND MANUFACTURED IN INDIA CAN PROVIDE CONSISTENT RESULTS.THE PARAMETERS FOR AUTO IGNITION, BURNER BODY COOLING , BODY TEMPERATURE, PRESSURES ARE CONSTANTLY MONITORED AND UNDER CONTROLLED. THE BURNER BODY AND GUIDE ROLLERS ARE WATER COOLED.
  • IT’S A DUAL JET BURNER WITH TWO BURNER DESIGN FOR VIDE FABRIC QUALITIES.
  • HEATING MEDIUM, ALL TYPES OF GAS.
  • SPECIALIZED INSTRUMENTATIONS FROM REPUTED MANUFACTURERS IN FIELD OF GAS AND AIR ARE USED, THE PROPORTIONAL AIR - GAS RATIO IS MAINTAINED SO THAT CONSISTENT FLAME INTENSITY IS DERIVED.
  • THE DISTANCE BETWEEN THE FABRIC AND FLAME CAN BE ADJUSTED.
  • THE SIMPLE YET POWERFUL SELVEDGE QUENCHING UNIT ENSURES NO BURNED LOOSE FIBERS AT FABRIC SELVEDGES CAUSES MISHAPS
  • THE GAS STATION AND MACHINE INSTALLATION ACCORDING TO LOCAL REGULATIONS ARE TO BE FOLLOWED.

DUAL JET GAS SINGEING MACHINE

DUAL JET GAS SINGEING MACHINE

WIDER WIDTH 3200-3400mm
DUAL JET GAS SINGEING MACHINE
( MAINLY SUITABLE FOR BED SHEETS & CURTAIN FABRICS )

BURNER POSITION ( OPERATION )

PRODUCTION PROGRAM INCLUDES :

  • SINGEING MACHINES FOR ALL TYPES OF WOVEN FABRICS.
  • SINGEING MACHINES FOR KNITTED FABRICS IN OPEN WIDTH FORM.
  • SINGEING MACHINES FOR TUBULAR FABRICS.
  • SINGEING MACHINES FOR YARN, BEAM TO BEAM AND CREEL TO CONE.
  • SINGEING MACHINES FOR TECHNICAL TEXTILES, FELT AND NONWOVENS.

SINGEING ONTO
FREE-GUIDED FABRIC

THE SINGEING FlAME MEETS THE FREE-GUIDED AT RIGHT ANGLES AS THE FABRIC PASSES BETWEEN TWO GUIDE ROLLERS. THE POSITION IS RECOMMENDED FOR MATERIALS MADE OF 100% NATURAL FIBERS AND FOR BLENDED FABRICS WHICH HAVE BEEN THOROUGHLY BEATEN, WITH WEIGHTS OVER 125 G/M².

SINGEING ONTO
A COOLED ROLLER

THE SINGEING FLAME MEETS THE FREE-GUIDED AT RIGHT ANGLES AS IT IS BENT OVER A WATER COOLED ROLLER.

THE CHOICE OF THIS POSITION IS RECOMMENDED FOR QUALITIES OF FABRIC COMPOSED OF TEMPERATURE SENSITIVE FIBERS, OPEN-WEAVE BLENDED FABRICS AND THOSE WITH WEIGHTS OF LESS THAN 125G/M².

TANGENTIAL
SINGEING

THE SINGEING FLAME PASSES CLOSE TO THE FABRIC WITH THE JET DIRECTION BEING AT A TANGENT TO THE FABRIC SURFACE. THIS SINGING PROCESS IS RECOMMENDED FOR ALL MATERIALS WHICH CANNOT TOLERATE DIRECT EXPOSURE TO FLAME. TANGENTIAL SINGING CAN ALSO EQUALISE PROTRUDING FIBERS AND REPAIR FILAMENT BREAKS.

IN ADDITION TO THE SINGING POSITION THE SINGING EFFECT CAN ALSO BE INFLUENCED BY VARIATION OF KEY SINGING PARAMETERS NAMELY SPEED, FLAME INTENSITY AND DISTANCE OF FABRIC FROM THE BURNER. THESE ARE READILY ADJUSTED AND MONITORED MAKING THE PROCESS MORE PRECISE AND REPRODUCIBLE

DESIZE WITH HEAVY NIP & BATCHING CENTER

‘FABRIC SURFACE CLEANERS’
BRUSHING & BEATING BRUSHING UNIT

BRUSH ROLLS

RUSHING UNIT WITH DUST COLLECTOR UNIT

‘POST- BRUSHING’
POST-CLEANING BEATER UNIT

POST CLEANING BEATER ROLLS

POST-CLEANING BEATER UNIT

WORLD CLASS BURNER ASSEMBLY & SPARE PARTS DETAILS
SUITABLE FOR...

& MANY MORE GAS SINGEING MACHINES

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AVAILABLE BURNER SIZE FOR VARIOUS FABRIC WIDTHS

BURNER WIDTH W/W A B
1800 mm 1600 mm 1800 2392
2000 mm 1800 mm 2000 2592
2200 mm 2000 mm 2200 2792
2400 mm 2200 mm 2400 2992
2600 mm 2400 mm 2600 3192
2800 mm 2600 mm 2800 3392
3000 mm 2800 mm 3000 3592
3200 mm 3000 mm 3200 3792
3400 mm 3200 mm 3400 3992
3600 mm 3400 mm 3600 4192

BURNER ASSEMBLY & SPARE PARTS DETAILS

BURNER SPARE PARTS DETAILS

FOR EACH STANDARD BURNER ASSEMBLY

POS. NO. DESCRIPTION OF ITEMS QUANTITY
1 FLANGE GASKET 2
2 BURNER BODY 2
3 CLAMP PLATE (WITH SLOT) 2
4 CLAMP PLATE (WITHOUT SLOT) 34
5 SUPPORT (25x15x110) 4
6 FIXING FLANGE 2
7 THREADED BOLT SHORT 7
8 THREADED BOLT LONG 2
9 FLAME SHIELDING PLATE 2
10 FLAT FILTER 18
11 INLET PIPE SMALL 2
12 INLET PIPE LONG 2
13 SEALING SET 2
14 CFT 'O' RING 2
15 O' RING (I.D.11 x Ø2.5) 18
16 ROUND ROD (Ø3x200) 18
17 SUPERWOOL ISOLATION STRIP (39x2x400) -
18 SHAFT END - 1 1
19 SHAFT END - 2 1
20 BURNER MIDDLE RAIL (33.5x10x1796) 1
21 BURNER SIDE RAIL (36x7x1796) 2
22 SPRING STEEL STRIP 18
23 GASKET (3x6x285) 2
24 RUBBER CORD (Ø6x1800) 1
25 GRUB SCREW (M8x25) 2
26 SILICON RUBBER CORD FOR GAS SPRING 1
27 VENT SCREW - 1/8" 1
28 SPRING L-285 1
29 BURNER FLANGE 2
30 BRICKS 36
31 SPARK PLUG 1

PROVIDING PREMIUM QUALITY PRODUCTS & SERVICES.....
IN INDIA & MORE THAN 28 COUNTRIES OF THE WORLD

Made in india

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